Blender

Effective Process Technique of uniform mixing, lubricating & blending of dry powder & granules

Application & Process

Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

The octagonal shape blenders have six corner of product container for more tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the blender drum. The octagonal blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316 & non contact parts AISI 304.
  • Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
  • Available Capacity model in octagonal blender 25 kg to 5000 kg batch size.
  • Enclosed rigid drive with reduction gear box and motor.
  • "A" type rigid structure of the machine with two sides resting of product container
  • Product container having discharge with butterfly valve and man hole.
  • Charging hole with hinged lid with seal for charging and cleaning.
  • Safety reeling provided for rotating area of product container.
  • Fixed baffles provided for lumps braking.
  • Electric controls panel with cycle time.

Optional Features:

  • Charging Option:
    1. Loading & Unloading by Product container with Jacking trolley.
    2. Vacuum conveying system.
    3. Bin loading by hydraulic hoist.
  • Rotary intensifier with AC variable drive.
  • Variable speed for product container by VFD.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.
  • Inline milling and loading with vacuum transfer systems.

Effective Process Technique of uniform mixing, lubricating & blending of dry powder & granules

Application & Process

Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316 & non contact parts AISI 304.
  • Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
  • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size..
  • Enclosed rigid drive with reduction gear box and motor.
  • "A" type rigid structure of the machine with two sides resting of product container.
  • Product container having discharge with butterfly valve and man hole.
  • Charging hole with hinged lid with seal for charging and cleaning.
  • The product container rotates on sped 8 RPM.
  • Safety reeling provided for rotating area of product container.
  • Fixed baffles provided for lumps braking.
  • Electric controls panel with cycle time.

Optional Features:

  • Charging Option:
    1. Loading & Unloading by Product container with Jacking trolley.
    2. Vacuum conveying system.
    3. Bin loading by hydraulic hoist.
  • Rotary intensifier with AC variable drive.
  • Variable speed for product container by VFD.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.
  • Inline milling and loading with vacuum transfer systems.

Safety Features :

  • Safety reeling with limit switch.
  • Overload protection and emergency stop.

Effective process technique of uniform mixing, lubricating & blending of dry powder & granules

Application & Process

"V" Shape Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

The product containers have "V" shape so it crated continuously split and recombines of the material with more tumbler and friction effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the 'V" shape blender drum. The 'V" shape blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

"V" Shape Blender- 1200L
"V" Shape Blender- 400L
"V" Shape Blender-300L

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316/ 316L & non-contact parts AISI 304.
  • 'V' shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
  • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.
  • Enclosed rigid drive with reduction gear box and motor.
  • "A" type rigid structure of the machine with two sides resting of product container.
  • Product container having discharge with butterfly valve and man hole.
  • 2 Nos. Charging hole with hinged lid with seal for charging and cleaning.
  • Safety reeling provided for rotating area of product container.
  • Fixed baffles provided for lumps braking.
  • Electric controls panel with cycle time.

Salient Features :

  • Charging Option
    • Loading & Unloading by Product container with Jacking trolley.
    • Vacuum conveying system.
    • Bin loading by hydraulic hoist.
  • Interchangeable with different capacity 'V" shape product container.
  • Rotary Intensifier with AC variable drive.
  • AC Frequency variable drive for product container.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.
  • Inline milling and loading with vacuum transfer systems.

Safety Features:

  • Safety reeling with limit switch.
  • Overload protection and emergency stop.

Dust free effective process Technique of uniform mixing, lubricating & blending of dry powder & granules

Application & Process

Bin blenders or Container tumblers are used mainly for blending of dry powders for tablet production and capsule, which facilitates better flow for tablets and capsules. This is a closed contained, totally dust free single step transfer system. It can handle more than one size of container tumblers.

In granulation room the dry granules enter to the IBC container for blending through a dust free connection and the same IBC container is loaded over to the blender for blending. The IBC bin locked in the resting frame in 15° then lifted by hydraulic system in 15° inclined position after that the IBC bin rotates for blending with 3 dimension action. This same container after blending loaded over the tablet press for unloading in to the tablet press hoppers.

Bin Blender-240L with Interchangeable Bin 120L
Bin Blender-60L with Flame proof controls
Bin Blender-600L with Interchangeable Bin

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316 & non-contact parts AISI 3
  • IBC Bin Blender for Ideal dry mixer for lubrication of granules and homogenization mixing and conveying of the material to further process.
  • Available Capacity: 25 kg to 500 kg batch size.
  • Interchangeable different capacity IBC Bin can be used on same machine use for mixing.
  • This is a closed and contained system where by a single step transfer material from Container of the Conta blender is transferred to the tablet press hopper.
  • In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending
  • Totally dust free.
  • Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment.
  • Enclosed rigid drive with reduction gear box and motor in the machine structure.
  • Hydraulic power pack system for lifting of product bin for mixing.
  • A suitable reeling around the cage with one entry point for the bin on detachable trolley
  • The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
  • IBC Bin having discharge with butterfly valve and trolley for easy mobility.
  • Electric controls panel with cycle time

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316 & non-contact parts AISI 3
  • Interchangeable Product Container
  • AC Frequency variable drive for product container.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.

Safety Features:

  • Limit switch on entry door to prevent the accidental operation of the cage,
  • Overload relay protection & Emergency stop button..

Dispersing, Suspending, Emulsifying & Homogenizing Technique for Liquid and Paste

Application & Process

Homogenizer for 300L cap with Pneumatic Lifting stand

Homogenizer for 500L cap with telescopic stand

At KEPL, We design and manufacture a wide range of Agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.

Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.

Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:

  1. Shape, diameter, sweep back angle and slant angle of the mixer blade
  2. Number of layers and the vertical position of the mixer blade where it is installed
  3. Rotating speed of the mixer blade
  4. Shape, inner volume, number of baffles and outline dimensions of the mixing tank
  5. Batch operation or continuous operation.
Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10,000 liters.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Capacity available for volume of 5 liters to 5,000 liters.
  • Available various different type of mixing blade.
  • Available different mounting of stirrer assembly.
    1. Wall mounting
    2. Telescopic Stand
    3. Top of the vessels / Tanks.
    4. Bottom of the Vessels / Tanks.
  • Can be provided Variable Speed Drive for stirrer by VFD.
  • Option available for Explosion proof motor and controls panel.

Our Clients

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