Coaters

Atomized Spraying System for Conventional Coating for Tablet Film Coating

Application & Process :

The spraying system used for atomized film coating of tablet on conventional coating in pharmaceuticals food, Agro chemical and confectionery industries.

The spraying system is consists of Atomized spray nozzle, High Precise Peristaltic pump, Stand for Gun, Solution holding tank and automatic controls system. The complete system is work on based on auto coater machine technology for film coating.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Automatic spraying system for tablet film coating on conventional coating.
  • Easy to moveable and dismantle for one machine to another machine and for cleaning.
  • Easy to controls to atomized spray and flow of liquid.
  • Automatic Coating System is Consists of
    1. Solution holding tank.
    2. Peristaltic Pump
    3. Atomized Spraying Gun
    4. Adjustable Stand for Spraying Gun
    5. Automatic Electro Pneumatic Controls Panel.
  • The system is available with one or more than spraying nozzle as per coating pan size.
  • Solution holding tanks can be different capacity and with and without stirrer.

High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technique

Application & Process :

This advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronics and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc.

Automatic Tablet Coater is designed for the application of:

  1. Film Coating with organic solvent, Enteric Coating and aqueous coating
  2. Sugar Coating

Working Principle :

The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface.

Salient Features :

  • High speed mixing & granulating
  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non-contact parts AISI 304.
  • Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
  • Flexible batch operations
  • Complete separation of production and technical area
  • Extremely user friendly software and operation through PLC
  • The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
  • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti-sliding baffles provided on perforated diagonal face.
  • Perforated Pan having variable speed through AC frequency Drive.
  • Pan mouth closed with Stainless steel door with a glass for process visualization.
  • A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
  • FLP Fluorescent Light is provided for illumination inside the pan
  • All doors, safety guards and covers are provided with a silicon food grade seals
  • Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer.
  • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
  • Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
  • Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck.
  • Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.
  • Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumidifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron.
  • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality.
  • Treatment of exhaust air for pollution free operation.
  • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
  • Tablet discharging facility will be through the special diverter assembly
  • Advanced CIP /WIP System is provided for pan internal by spraying ball and outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air.
  • All motor are flam proof/ Explosion proof provided.
  • Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens make for complete automatic coating process and batch data receipt management. Also option for SCADA connectivity with FDA 21 CFR part 11
  • The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.

Optional Features :

  • Interchangeable Pan
  • Solid Pan for confectionery products.
  • Wet Scrubber
  • Dry Dust Collector
  • Dehumidifier
  • Steam or Electric Heat Exchanger.
  • Tablets charging by bin loader.
  • SCADA Connectivity.

Safety Features :

  • Total drive transmission system enclosed
  • Limit switch installed in the top lid ensure lid is closed
  • Air pressure switch installed to ensure pressure is in limit.
  • Limit switch installed at discharge to ensure product container underneath of discharge.
  • Overload relay Protection and Emergency stop button
MODEL PAC- 30 PAC- 36 PAC- 42 PAC- 48 PAC- 60 PAC- 66
Pan Diameter - Inch(mm) 30" -750 36" -920 42" -1070 48" - 1220 60" - 1525 66"-1675
Approx Working Capacity 30 75 100 150 350 500

Conventional Tablet Coating Technique - Sugar & Film
CONVENTIONAL COATING : Pan Size: 24"/30"/36"/42"/48"/60"

Application & Process :

Conventional coating machine are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds.

The product is to be filled inside the pan. During the rotation motion, coating material is sprayed by spraying system according to the technological process and rational technological process. So process materials (product) are coated due to rotating pan. The coating round pot is rotated by variable speed. At the same time hot air is supplied through inbuilt Hot air blower system which dries rapidly (heating or cooling) and evenly thus forming a solid and smooth surface.

 

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316/304 & non contact parts AISI 304.
  • Conventional coating system for manual film coating and sugar coating.
  • Machine is designed with fabricated structure fitted with SS enclosure which makes simple, cleanable outside covering and mounted on anti vibration pad.
  • Closed powerful pan drive with reduction gearbox and motor by variable speed pulley.
  • Movable hot air blowing system with electric heater.
  • Easy to replace polishing pan and other size coating pan.

Safety Features :

  • A.C. frequency Drive for pan.
  • Fixed or detachable type baffles.
  • Interchange different size Pan & Polishing Pan
  • Atomized Spraying system with Spray Gun, Peristaltic Pump and Solution tank and Electro Pneumatic controls.
  • Pressurized vessel with spray gun.
  • Flame Proof Electrical.
  • Pellegrini type Coating machine.

Safety Features :

  • Overload pressure release mechanism.

Technical Specification :

MODEL KCP-24 KCP-30 KCP 36 KCP-42 KCP-48 KCP-60
Pan Size 24 " 30 " 36 " 42 " 48 " 60 "
Loading Capacity in Kg 15 45 80 100 150 210
Pan Angle 30º 30º 30º 30º 30º 30º

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