Milling Machine

Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process

Application & Process :

A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry.

The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non-contact parts AISI 304.
  • Easy to adjustment gap between rotor and stator.
  • Three way cock assembly with re-circulating pipe.
  • Easy to Moveable and dismantle all contact parts for cleaning.
  • Silicon food grade seal.
  • Separate discharge spout for highly viscous products.

Optional Features :

  • Horizontal / Vertical Drive.
  • Water cooling system.
  • Flame Proof Electrical.

Safety Features :

  • Overload pressure release mechanism.

Technical Specification :

MODEL KCDM - 250 KCDM -500 KCMD-1000
Output - Litre / Hour 150 to 1500 150 to 2500 250 to 5000
Drive type Option Vertical OR Horizontal Vertical OR Horizontal Vertical OR Horizontal
Rotor Speed- RPM 2800 2800 2800
Hopper Capacity- Litre 15 15 25
Seal Type Rubber Silicon Rubber Silicon Mechanical
Partial Size Reduction- Micron 5 to 10 5 to 10 5 to 10
Electric Motor HP/ KW 3 / 2.25 5 / 3.75 10/7.5

High Speed Milling & Pulverizing Process

Application & Process :

Comminuting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc.

The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Knife edges can be removed for cleaning very easily.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
  • High speed milling, granulating, pulverizing, mixing and size reduction of wet & dry material.
  • Easy and simple to change knife to impact forward vice-versa by reversible chamber.
  • Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber.
  • Wide range of sieve of perforated and wire-mesh.
  • Fitted on castor wheels for easy mobility

Optional Features :

  • Jacketing chamber for water cooling.
  • AC frequency drive for variable speed,
  • Explosion proof motor and push button,
  • Fixed / swing type beater assembly
  • Uniform feeding system with feeder screw with variable drive..

Safety Features :

  • Interlocked throat hopper and belt guard & Over load relay protection.
MODEL KCMM - 16 KCMM - 32
Output Speed 50 to 800 kg (Depends on product, speed and sieve size) Up to 2000 kg (Depends on product, speed and sieve size)
Blade 16 Nos. 32 Nos.
Rotor Speed 1000 / 2200 / 4400 RPM 1000 / 2200 / 4400 RPM
Screen Area 495 mm X 135 mm 495 mm X 270 mm
Electric Motor 7.5 HP / 5.5 kW/3 ph A.C 15 HP / 11 kW/ 3 ph / AC

Uniform size reduction process

Application & Process :

Cone millis used for achieving de-lumping, dispersion, De agglomeration, fine grinding, dry and wet milling uniform size reduction, sieving and mixing in the pharmaceutical, food, fine chemical, personal care and cosmetics industries.

The product is poured into the feed hopper of the Cone Mill. In the conical screen chamber, a rotating impeller imparts a vortex flow pattern to the in feed product. The product is forced outward to the screen surface by centrifugal acceleration, ensuring continuous delivery into the "action zone" between the screen and impeller. No heating of product during granulation / sizing operation, due to better air circulation and lesser impact action. In the "action zone" the material is uniformly sized and instantaneously passed tangentially through the screen openings. The finished product is discharged at the bottom of the milling chamber.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
  • High speed milling, granulating, mixing and size reduction.
  • Available in three model with different capacity for production scale.
  • Uniform size reduction of wet material.
  • Cone blade with cone type sieve for size reduction..
  • AC frequency variable speed 100 to 1400 RPM.
  • Easy removable contact parts for cleaning, inspection and easy Mobility.
  • Various combinations of perforated sieves.

The Milling & Size reduction Process

Application & Process :

Multi Mill is used for wet and dry granulation, pulverization, milling, shredding, chopping, size reduction in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins industries

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316 & non contact parts AISI 304
  • High speed milling, granulating, pulverizing, mixing and size reduction of wet & dry material.
  • Output capacity 50 Kg to 200 Kg per hour.
  • Easy removable contact parts for cleaning & inspection.
  • Easy Mobility.
  • Variable force by swing better having knife & impact edges are rotating within screen.
  • Direction of beaters can be changed by forward- reversible switch.
  • Various combinations of perforated sieves & wire mesh.

Optional Features :

  • AC frequency drive for variable speed.
  • Belt less Drive
  • Inline milling process with HSMG and Sifter
  • Flame Proof electrical.

Safety Features :

  • Over load protection.
MODEL KMTM
Output Speed 50 Kg to 200 Kg Depends on products, speed and sieve size
Rotor Diameter 750/1500/2300/3000 RPM by step pulley Option for VFD
Rotor Diameter 250 mm
Charging Height 1445 mm.
Discharging Height 730 mm.
Motor 3 HP/2.25 Kw/3 Phase/1440 RPM/AC

Our Clients

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